{"id":13575,"date":"2025-03-10T17:44:11","date_gmt":"2025-03-10T16:44:11","guid":{"rendered":"https:\/\/schaeferrolls.com\/?page_id=13575"},"modified":"2025-03-12T15:58:03","modified_gmt":"2025-03-12T14:58:03","slug":"filmproduction","status":"publish","type":"page","link":"https:\/\/schaeferrolls.com\/en\/news\/filmproduction\/","title":{"rendered":"filmproduction"},"content":{"rendered":"
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Always up to date.<\/p>\n

What’s new at Sch\u00e4ferRolls?<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n

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Sch\u00e4ferRolls <\/span>SUCCES STORY<\/span> HybriFlex<\/span>\n
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HybriFlex Pressure Roll Cover in Corona Treatment<\/span>
<\/span>Film Manufacturing: <\/strong>Say Goodbye to Backside Treatment!<\/span>\n
Preventing unwanted backside treatment while ensuring stable machine operation<\/span>: The Sch\u00e4ferRolls dual-layer roll cover significantly enhances production performance in the corona treatment of BOPP films.<\/strong>\n
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One of the world\u2019s leading manufacturers of BOPP and specialty films<\/strong> approached us with a challenge: to minimize unwanted backside treatment in the corona station while extending the service\n life of their pressure roll covers. At the same time, production speed had to remain at the highest level \u2014 without increasing roll pressure.<\/p>\n

Our Approach: the patented HybriFlex dual-layer pressure roll cover. Thanks to the exceptional damping properties of its compressible inner layer, HybriFlex ensures consistent nip conditions. The highly wear-resistant outer layer provides\n the ideal foundation for extended service life.<\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n

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\n Patented HybriFlex Roll Cover – Dual-layer design\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n
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Our Promise: HybriFlex guarantees outstanding durability, stable nip conditions, and smooth operation.<\/strong><\/p>\n

The customer tested the pressure roll cover in production \u2014 and the results exceeded expectations. The compressible inner layer of the HybriFlex cover maintains even nip pressure, preventing air gaps between the film web and the\n corona treatment roll. The result: Minimized backside treatment and maximum corona treatment efficiency \u2014 even under the most demanding conditions. The service life of the roll cover has also been significantly extended \u2013 at the\n highest machine speeds and without increased contact pressure.<\/p>\n

The film manufacturer is convinced of the performance of the HybriFlex pressure roll cover and is now successfully using it in additional BOPP plants worldwide.<\/p>\n

Moreover, the HybriFlex system has already been successfully implemented by other renowned manufacturers of BOPP and specialty films. It has proven its effectiveness in various applications, significantly extending service life and\n sustainably improving process stability. A leading machinery manufacturer for film production lines has also tested and adopted the system multiple times \u2013 a clear indication of its high customer value.<\/p>\n <\/div>\n <\/div>\n

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The Results<\/u><\/strong><\/p>\n

Improved product quality<\/strong> by avoiding backside treatment\n
Efficient corona treatment<\/strong> at the highest operating speed and constant contact pressure\n
Extended service life interval<\/strong> with reliable process stability<\/p>\n <\/div>\n <\/div>\n

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Customer <\/strong>
International manufacturer of BOPP and specialty films<\/span>
Roll Application<\/strong>
Pressure roll in the corona section<\/span>\n \n
Machine Data <\/strong>
Stretching Line
Machine width: 6.800 mm
Product: Specialty films with a thickness range of 12\u201360 \u00b5m<\/span><\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n

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BACK TO OVERVIEW<\/span><\/a>\n <\/span>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Always up to date. What’s new at Sch\u00e4ferRolls? Sch\u00e4ferRolls SUCCES STORY HybriFlex HybriFlex Pressure Roll Cover in Corona TreatmentFilm Manufacturing: Say Goodbye to Backside Treatment! Preventing unwanted backside treatment while ensuring stable machine operation: The Sch\u00e4ferRolls dual-layer roll cover significantly enhances production performance in the corona treatment of BOPP films. One of the world\u2019s leading […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":2921,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-templates\/full-width-page.php","meta":{"footnotes":""},"class_list":["post-13575","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/pages\/13575","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/comments?post=13575"}],"version-history":[{"count":15,"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/pages\/13575\/revisions"}],"predecessor-version":[{"id":14189,"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/pages\/13575\/revisions\/14189"}],"up":[{"embeddable":true,"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/pages\/2921"}],"wp:attachment":[{"href":"https:\/\/schaeferrolls.com\/en\/wp-json\/wp\/v2\/media?parent=13575"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}